Example Applications
Prodigy has been used for a vast range of applications. Below are some summaries of typical applications.
If you have an application and would like advice on using Prodigy please contact us.
Mill and Mash Control System
This case study details the control process employed to manage the Mill and Mash processes used by a global manufacturer and supplier of malted ingredients.
Engine Development CAHU
This case study details the Combustion Air Handling Units (CAHU) controlled and monitored by the Prodigy SCADA Test Cell systems used by a leading diesel engine manufacturer.
Automatic Mean Kinetic Temperature Calculation and Reporting
Pharmaceutical industry regulations require that storage and transport temperatures are properly monitored and controlled. In addition, everything must be well documented, including corrective actions when certain temperature conditions are exceeded.
Pump Pressure Monitoring System
When pressure is applied to a filter from a moulding rig, it is critical that the pressure is within pre-defined limits to ensure high quality products are consistently manufactured.
This case study details the development of a bespoke Prodigy SCADA system used for the monitoring of pump pressure and batch reporting during a filter moulding process.
Span Gas Calibration Tracking
Specialised calibration gas mixtures are used by engine manufacturers for environmental compliance and engine emissions testing in order to meet required calibration standards when testing engines for production and research.
Autoclave Control and Process Monitoring
Retrofit autoclave control system designed to perform automatic temperature and pressure control cycles for advanced composites manufacturing in the aerospace industry.
Automated Wort Boiling Control
A system designed to take automatic control of the wort boiling process in a brewery so that an increase in consistency could be achieved and savings could be made in steam usage.
Automatic Retort Control
A system designed to automate the control of a small retort, used for University teaching and research.
Batch Process Monitoring
Batch process monitoring system improves product consistency for a major food manufacturer.
Centralised Alarms Management System
Cleanroom Monitoring
Cleanroom environmental monitoring and access door control system using Prodigy SCADA software.
Crop Shear Optimisation
System to cut hot steel billets into "best" lengths using a cold shear gives reduced scrap and manning levels plus improves throughput.
Effluent Pump Control
Automated effluent pump control system to smooth flow and increase treatment plant efficiency and throughput.
Effluent Treatment Plant Monitoring System
Effluent treatment plant monitoring system using telemetry for data acquisition and networking for information distribution.
Energy Monitoring System
Energy monitoring system for realtime energy management of industrial utilities.
Evaporator Monitoring and Control
The requirement was for the upgrading of control and monitoring for two industrial evaporators utilising the existing Eurotherm controllers and Mitsubishi PLC.
Forging Process Monitoring
Forging process monitoring system reduces maintenance costs and boosts working time by accurate control of product throughput.
Furnace Control System
Furnace control system for roller hearth furnace used in the glass manufacturing industry.
Galvanizing Process Monitoring
Galvanizing process monitoring system for the efficient control of seven wire galvanizing production lines.
Gold Coating Chamber Control
Upgraded control for a gold coating chamber used for applying protective coatings to aircraft canopies in the aerospace industry.
Industrial Dryer Process Monitoring
Industrial dryer process monitoring at a fibre manufacturing plant improves process knowledge and product consistency.
Kiln Control - Grain Germination
Kiln control system for germination kilns used for the production of malt.
Kiln Control and Monitoring
Laser Micrometer Wire Monitoring
Rectangular wire manufacturing system featuring on-line SPC analysis, batch tracking and continuous alarm monitoring.
Machine Control
Machine control system for an industrial polishing machine used for optical quality polishing of acrylic plastic.Packaging Line OEE & Utilization System
Paint Finish SPC
Plastic Extrusion Process Monitoring and Control
Production Control System
Pump Monitoring
PC based pump monitoring at a petroleum products tank farm, replacing obsolete control panel equipment.
PVC Coating Line Monitoring
Remote Alarm Monitoring & Remote Process Control
Retort Control System
Rolling Road Test Facility
Rolling road test facility to provide performance profiles of a fleet of busses to reduce off road time and unnecessary maintenance.
